How to Install a Helmet Cover on a High-Cut Helmet: A Step-by-Step Guide

Quick Answer

To install a helmet cover on a high-cut helmet, first ensure you have the correct cover for your helmet's cut (high-cut vs. mid-cut). Then, align the cover's front with the helmet's front, stretch it over the shell, and secure any retention systems. Finally, adjust accessory attachments and check for a snug, wrinkle-free fit.

Installing a helmet cover on a high-cut helmet is a straightforward process that can protect your helmet and provide a platform for accessories. Whether you're using a cover for camouflage or to mount lights and IR strobes, a proper installation ensures comfort and functionality.

This guide walks you through the steps to install a helmet cover on a high-cut helmet, highlighting common mistakes and checkpoints along the way. We'll also touch on how covers like the Agilite 3M F70 Helmet Cover (High Cut Version) are designed for a precise fit.

Why Use a Helmet Cover?

Helmet covers serve multiple purposes: they protect the helmet's surface from scratches and wear, reduce glare, and can break up the helmet's outline for better camouflage. They also provide a mounting platform for accessories like NVG battery packs, counterweights, and IR strobes.

For high-cut helmets, which have a higher cut around the ears to accommodate communication headsets, a cover designed specifically for that cut is essential. A cover meant for a mid-cut helmet will not fit properly and may interfere with headset wear.

• Check the cut of your helmet before purchasing a cover: high-cut vs. mid-cut.

Tools and Preparation

Before you start, ensure your helmet is clean and dry. Remove any existing accessories or mounts that might interfere with the cover. Most covers, like the Agilite 3M F70 Helmet Cover, require no tools and can be installed in seconds.

Lay the cover flat and identify the front and rear. Many covers have a sewn-in rear pouch for battery packs, so orient it accordingly. If your cover has adjustable bungees or straps, loosen them slightly for easier installation.

• Clean the helmet surface to ensure the cover sits smoothly.

Step-by-Step Installation

Start by placing the cover over the front of the helmet, aligning the front edge with the helmet's rim. Then, stretch the cover over the crown, pulling it down over the rear. Work from front to back to avoid wrinkles.

Once the cover is on, adjust the retention system. Many covers use bungee cords or hook-and-loop closures. Tighten them evenly to secure the cover without creating pressure points. Check that the cover is centered and that all cutouts align with helmet features, such as the ear cutouts on high-cut helmets.

Finally, attach any accessories you need, such as battery packs or strobes, using the cover's mounting points. Ensure they are securely fastened and do not obstruct your vision or movement.

• If the cover has a rear pouch, insert your battery pack or counterweight before fully tightening the retention.

Installation Steps

1. Verify helmet cut: Check your helmet's cut (high-cut vs. mid-cut) and ensure you have the correct cover. For high-cut helmets, choose a cover specifically designed for that cut, like the 3M F70 High Cut Version. Checkpoint: The cover should align with the helmet's ear cutouts.
2. Prepare the helmet: Clean and dry the helmet surface. Remove any accessories or mounts that could interfere with the cover. Checkpoint: Ensure the helmet is free of debris to avoid scratching.
3. Position the cover: Place the cover over the front of the helmet, aligning the front edge. Stretch it over the crown and pull down over the rear. Checkpoint: Work from front to back to prevent wrinkles.
4. Secure the cover: Tighten the retention system (bungees or hook-and-loop) evenly. Ensure the cover is snug but not too tight. Checkpoint: No pressure points or gaps should exist.
5. Attach accessories: Use the cover's mounting points to attach battery packs, counterweights, or strobes. Ensure they are securely fastened. Checkpoint: Accessories should not obstruct vision or movement.

Product Facts

• 3M F70 Helmet Cover-(High Cut Version): Fits the High-cut 3MTM Ballistic F70 Helmet perfectly • Designed to protect and increase the service life of your helmet & endure even the toughest of environments. • Easy installation-can be fitted to helmet in seconds-no tools required. • Includes a sewn-in rear pouch for PVS 31 or other battery packs & counterweights • multiple harness points to keep valuable accessories safe & secure. This cover is specifically designed for high-cut helmets, ensuring a perfect fit without interfering with headset wear. The sewn-in rear pouch and harness points allow you to balance your helmet and secure essential accessories.
• 3M F70 Helmet Cover-(Mid Cut Version): Fits the mid-cut 3MTM F70 Ballistic Helmet perfectly • Designed to protect and increase the service life of your helmet & endure even the toughest of environments. • Easy installation-can be fitted to helmet in seconds-no tools required. • Includes a sewn-in rear pouch for PVS 31 or other battery packs & counterweights • multiple harness points to keep valuable accessories safe & secure. If you have a mid-cut helmet, this cover is the correct choice. Using a high-cut cover on a mid-cut helmet will leave gaps and may not fit securely, so always match the cover to your helmet's cut.

Installing a helmet cover on a high-cut helmet is a simple task that can extend the life of your helmet and enhance its functionality. By following these steps and choosing the correct cover for your helmet's cut, you'll ensure a secure and comfortable fit. Remember to check your helmet's cut before purchasing and always secure accessories properly.